Diamond Contour End Mill | MCD/PCD/CVD
Material Advantages:
- MCD (Monocrystalline Diamond): Nano-scale edge precision (Ra0.01μm) with extreme hardness (90+ GPa)
- PCD (Polycrystalline Diamond): Impact-resistant for stainless steel/cemented carbide roughing
- CVD (Chemical Vapor Deposition): Thermal stability >1000°C for prolonged machining consistency
Contour Profiles:
Linear + Multi-Radius Tangents:
- Seamless 90°-arc transitions (R0.1-1.0mm)
- Applications: Jewelry band edges, turbine blade roots
- Tolerance: ±3μm (ISO 2768-f)
Radius + Linear Tangents:
- Smooth arc-plane transitions (±2μm linear accuracy)
- Applications: Medical plate radiusing, automotive die channels
- Tolerance: ±4μm (ASME Y14.5)
Multi-Arc Tangents:
- Complex curvature-continuous profiles (±5μm radius)
- Applications: Turbine film holes, watchcase contours
- Tolerance: ±5μm (DIN 3966 Class 2)
Key Features:
- Smart Shank System: HSK-63A interface for 5-axis machining
- Hybrid Coating: AlCrN+TiSiN extends tool life by 300%
- Modular Design: Contour change in <30 seconds
Applications:
- Aerospace: Ti-6Al-4V/Inconel 718 complex cavities
- Medical: CoCrMo implant contours
- Precision Molding: Mirror-finish plastic molds (Ra0.05μm)
- Jewelry: 18K gold relief engraving
