Modular Chamfering Cutter | MCD/PCD/CVD
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Tool parameter table (mm)
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D
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H
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L
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d
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K1
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K2
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6-20
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3.0-6.0
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50
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6-10
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10-60°
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10-60°
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Material Advantages:
- MCD (Monocrystalline Diamond): Extreme hardness (>90 GPa) with nano-scale edge (Ra0.01μm) for ultra-precision chamfering
- PCD (Polycrystalline Diamond): Superior impact resistance, ideal for roughing composites and cemented carbides
- CVD (Chemical Vapor Deposition Diamond): Exceptional thermal stability (>1200°C) ensures consistency in high-temp environments
Key Features:
- Multi-Angle Integration: Single-tool 30°/45°/60° chamfering with ±0.02mm accuracy
- Modular Tool System: Blade change in <15 sec with patented quick-release mechanism
- Hybrid Processing: Simultaneous chamfering, deburring, and edge radiusing (Ra0.1μm→0.4μm controllable)
- Anti-Adhesion Coating: TiAlN coating reduces aluminum buildup by 90%
Applications:
- Turbine blade root chamfering (Ti-6Al-4V/Inconel 718)
- Medical implant edge radiusing (316L SS/CoCrMo)
- Automotive gear deburring (20MnCr5 case-hardened steel)
Certified Performance:
- 100x lifespan vs HSS tools (ISO 3685 validated)
- 75% cycle time reduction (3min→45sec per part, Tier 1 OEM data)
