Shaper Diamond Technology Co., Ltd
Shaper Diamond Technology Co., Ltd
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(111)-Oriented HPHT Diamond Wire Drawing Dies
Revolutionizing Precision Wire Manufacturing
l Material: HPHT Synthetic Monocrystalline Diamond
l Crystal Orientation: (111)
l Wire Diameter Range: φ0.003mm~φ2.0mm
| PRODUCT NOMENCLATURE | NOMINAL THICKNESS(MM) | THICKNESS TOLERANCE(MM) | MINIMUM INSCRIBED CIRCLE DIAMETER(MM) |
| SCD111 07 | 0.7 | 0.66-0.75 | 0.8 |
| SCD111 08 | 0.8 | 0.76-0.85 | 0.9 |
| SCD111 09 | 0.9 | 0.86-0.95 | 1.0 |
| SCD111 10 | 1.0 | 0.96-1.05 | 1.1 |
| SCD111 11 | 1.1 | 1.06-1.15 | 1.2 |
| SCD111 12 | 1.2 | 1.16-1.23 | 1.3 |
| SCD111 13 | 1.3 | 1.26-1.35 | 1.4 |
| SCD111 14 | 1.4 | 1.36-1.45 | 1.45 |
| SCD111 15 | 1.5 | 1.46-1.55 | 1.5 |
l Stainless Steel Wire
l Ultra-Fine Wires Tungsten/Molybdenum (medical guidewires, SEM probes)
l Precious Metals Gold/Silver/Platinum (jewelry, electronic contacts)
l Special Alloys NiTi/Titanium
l Industrial Wires: Copper/Aluminum (enameled wires, welding wires)
l (111) plane aligned with <110> drawing direction for maximum shear resistance
l Microhardness: 80-150 GPa
l Young's Modulus: 1150-1300 GPa
2. Defect-Free Performance
l No visible inclusions/cracks (20x optical microscopy inspection)
3. Proven Durability
l ＞4,000km service life in φ0.03mm copper wire production
l 85% lower cracking rate vs carbide dies in tungsten processing
4. Thermal Stability
l ＜0.005mm bore deformation at 1200℃
l Efficient heat dissipation prevents wire oxidation
HPHT Diamond vs Traditional Materials
| Comparison Aspect | HPHT Diamond | PCD | Cemented Carbide |
| Material Structure | Single crystal, no cracks | Grain-boundary prone | Porous, wears quickly |
| Service Life | Longest-lasting | Moderate lifespan | Frequent replacement |
| Precision | Mirror-smooth wire surface | Grain-induced roughness | Requires repolishing |
| Cost Efficiency | Lowest total cost | Mid-range value | Low upfront, high hidden |
| Versatility | Handles all metals | Struggles with soft metals | Basic copper/aluminum |
Key Takeaway:
HPHT diamond acts like an "indestructible warrior" – more durable than PCD and more precise than carbide. Slightly higher initial cost, but saves money and hassle in the long run.
Product Pictures
